High Precision Decoiler Straightener GL (0.1-1.5mm)
Applicable Material
Raw Material Type: Cooper, Brass, Aluminum, Galvanized Metal steel ,Stainless Steel etc.
Coil Width: 100-600 mm
Material Thickness: 0.1-1.5 mm
Coil Weight: <2000kgs
Inner Diameter: 470-520mm
Outer Diameter: 1200mm
Working Speed: 0-22m/min
Brief Profile of High Precision Decoiler Straightener
Precision Decoiler Straightener is perfect for businesses dealing with high-precision metal sheet processing in fields such as electronics, automotive, and aerospace. Its main function is to hold and safely uncoil steel strips while straightening them to the desired level of accuracy before they undergo further processing.
The Precision Decoiler Straightener is designed to minimize the loop between the uncoiling and leveling processes, which maximizes the efficiency of the machine and can save workshop space. Our machine is equipped with a remote control handle and automatic electric system to ensure excellent operational safety protection.
Our Precision Decoiler Straightener features pneumatic pressure on upper and lower straightener roller adjustments and worm gear adjustments to achieve precise straightening performance for multiple types of metal sheet materials.
In conclusion, the Precision Decoiler Straightener is a highly sophisticated machine designed for businesses seeking high-precision metal sheet processing. Its advanced capabilities make it an excellent investment for businesses in the electronics, automotive, and aerospace industries, providing the efficiency, precision, and reliability necessary to achieve success.
Application of High Precision Decoiler Straightener
Combo uncoiler straightener is the first beginning of the Metal sheet stamping line, it's used the loading the coils and straightening the metal sheet strips and leading the strips into the Mechanical Power Press and Coil Servo Feeder machine.
Combo uncoiler straightener can be found in many different stamping product line such as hardware stamping line, saw blade stamping line, knives pressing line, motorcycle parts stamping line, car license plate stamping line, small auto parts stamping line, computer and electronic components stamping lines etc.
The configuration of metal sheet stamping line
Step-1: High precision decoiler straightener, Loading coil and uncoilling coil and straigthening the Coil strips.
Step-2: NC Servo Roll Feeder machine, Feed coil strips to press machine.
Step-3: Power pres machine with the progressive die,pressing to the end product
Features of High Precision Decoiler Straightener
● There are 3 leaves on the mandrel for expansion.
● Pressing arm can be added according to specification.
● Japan magnetic contactor and electronic components prolong the service life.
● Frequency conversion speed control can be chose, the use effect is better.
● Leveler inclines appropriately to reduce feeding loop distance.
● Adopt one point down pressure device, exclusive design, can adjust the flat point more quickly and accurately, the operation is convenient, different from the traditional four point adjustment.
● Simple maintenance and management, good safety and low cost.
Specification of High Precision Decoiler Straightener
Model | GL-200F | GL-300F | GL-400F | GL-500F | GL-600F |
Material Width(mm) | 200 | 300 | 400 | 500 | 600 |
Material Thickness(mm) | 0.1~1.5 | 0.1~1.5 | 0.1~1.5 | 0.1~1.3 | 0.1~1.2 |
Max.Material Weight(kg) | 500 | 1000 | 1500 | 1500 | 2000 |
Extent Expansion(mm) | 470~520 | ||||
Coil O.D(mm) | 1000 | 1200 | 1200 | 1200 | 1200 |
Straightener Rolls(Qty) | Upper 8/Lower 9(All Drive Function) | ||||
Pinch Rolls(Qty) | Upper 1/Lower 1(All Drive Function) | ||||
Back up rolls | N/A | Porovided | |||
Adjustment | 4 Points Fine Micro Adjustment | ||||
Speed Range(m/mim) | 22 | ||||
Mandrel Expansion | Manual | ||||
Loop Control | Touch Sensor | ||||
Air Hold Down Arm | N/A | ||||
Power Supply | 3 Phase 415V/440V/220V/380V/50HZ |
Main Part of High Precision Decoiler Straightener
Decoiler Part
The motor control cabinet of the material combined decoiler straightener are relatively independent,also they use their own frequency converter,that means it could take more effectively protecting the machine to make sure there will not distorted when it subjected to other external forces.
The drive system of the straightening machine are universal joint and gear transmission,that could effectively avoid the material’s damage from passive wheel rotation.
Straightening Part
With pneumatic pressure on upper and lower straightener roller distance adjusting and worm gear adjusting, it can achieve precision straightening performance for many different kind of metal sheet material.
The roller is made of solid bearing steel. After heat treatment, hard chrome plating and re-grinding, it has high hardness, good abrasion resistance and long use life.
Roller leveling and feeding machine are placed on the same horizontal platform, which can reduce the feed machine and leveling error to meet the need of high precision.
This type combo uncoiler straightener machine is very popular in European countries, if you want to know more about it, warmly welcome to email us, thanks!
SUNRUI machine will help with the metal sheet stamping solutions!